Essential Tools for Window and Door Restoration
Your Restoration Toolbox, Unpacked
Before you dive into a sash repair or strip paint off a 100-year-old door, it pays to have the right tools on hand. Historic restoration isn’t just about brute force -it’s about finesse, patience, and knowing when to use a heat gun instead of a hammer.
In this post, we’re sharing a pro’s guide to the essential tools every historic window and door restorer should have nearby - from basic hand tools to niche restoration favorites.
1. Infrared Paint Remover (Low-Heat Heat Gun)
Why it’s essential:
Removes layers of old paint without scorching the wood
Minimizes lead dust compared to sanding or scraping
Great for: Paint removal on sashes, trim, and door panels
⚠️ Pro Tip: Always test for lead and wear protective gear when working on pre-1978 paint.
2. Glazier’s Points and Putty Knife
Why it’s essential:
Replacing or re-securing panes of glass
Applying new glazing compound
Look for a high-quality, flexible putty knife and a triangle glazier’s point tool. Use linseed oil-based putty for the most authentic (and long-lasting) finish.
3. Sash Cord & Pulley Tools
Why it’s essential:
Replacing broken sash cords requires fishing the rope through narrow weight pockets
Useful add-ons:
Sash chain or cotton rope
Counterweights (if missing)
Long-nose pliers or cord hooks
4. Detail Scrapers & Carbide Blades
Why it’s essential:
Perfect for tight corners, molding grooves, and intricate profiles
Look for angled scrapers with interchangeable blades for precision without damaging details.
5. Multi-Tool Oscillating Saw
Why it’s essential:
Carefully removing rotted sections of sash or trim
Flush-cutting dutchman repairs or scarf joints
Compact, controlled, and versatile - it’s a modern must for delicate tasks.
6. Wood Epoxy & Consolidant Kit
Why it’s essential:
Fill rotted sections instead of replacing them
Extend the life of original wood features
We recommend:
Liquid wood consolidant
Moldable epoxy putty
Just make sure to sand and paint afterward to match the original texture.
7. Clamps—All Kinds
Why it’s essential:
Clamping window or door parts during repairs or reassembly
Holding joints tight during glue-ups
Bar clamps, corner clamps, spring clamps - have a variety on hand.
8. Drill + Bits for Pilot Holes
Why it’s essential:
Installing hardware and reattaching sash stops or parting beads
Always pre-drill to avoid splitting historic wood, which is often dry and brittle.
9. Palm Sander (with HEPA Vac Option)
Why it’s essential:
Smoothing after paint removal or patching
Prepping for painting or staining
Go slow and avoid rounding off crisp historic edges.
⚠️ Be mindful of lead paint - use a sander with a vacuum attachment and certified filters.
10. Shop Brushes, Rags & Linseed Oil Soap
Why it’s essential:
Clean-up is key! You’ll need a soft touch when wiping historic surfaces, especially original glass or fine woodwork.
Bonus Tools for the Obsessed (We See You)
🛠️ Bench vise for sash reassembly
🔎 Magnifier or headlamp for close-up detail work
🎯 Laser level or plumb bob for squaring doors in frames
📏 Profile gauge for copying moldings and trim
Conclusion: Restoration Is a Craft—Equip Accordingly
Restoring historic windows and doors isn’t just a task - it’s a craft. Having the right tools makes the difference between a quick fix and a professional - quality, preservation - worthy result.
Whether you’re a weekend warrior or a full-time preservationist, investing in the proper gear will save time, protect irreplaceable materials, and make the process way more enjoyable.
